Wood Lamination Bending

The chart shows approximate maximum ply thicknesses. In veneering the layers are oriented in an alternating fashion while in laminating the layers are oriented in the same direction. In this edition we look at forming wood parts using thin laminates.

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There are many ways to construct a form and apply pressure.

Wood lamination bending.

With glue between each lamination a press is used to bend the bundle of laminations around a form. Lamination is the process of bending many thin parts together and holding them in the desired shape until the glue between them dries. Nosing will give you the best results. Bending wood a mystery to some is not really that difficult.

Cut the plies through a straight grained edge rather than the face grain side. The first step is to buy or make thin stock 1 8 to 3 16 in for the nosing. Here i demonstrate using construction grade materials. So the first order of business is to build the form followed by cutting the wood into lamination strips.

Steaming wood to the required curve 3. Cutting the curve from a solid piece of timber 2. Bent lamination just introduces the element of curving the laminate. Bent wood lamination basics cut on the straight grained edge.

5 common techniques method 1. As we all know the thinner the part the easier it will conform to a curve. Red oak down to 1 8 in. Lamination is different than veneering.

There are several ways to tackle this tough chore but bending wood and laminating several thin strips to create 3 4 in. Commercially made laminate layers are not widely available. Use the right ply thickness. I m making some curved trim for an arch.

Perhaps the most common method water bending has been used for many years. Using a table saw cut parallel slots along a piece of wood. Hard or stiff wood such as maple may. Clean up saw marks.

We started this wood bending series exploring simple and kerf bending. You want to make sure they re. Gluing thin veneers strips of thin wood together to form the curve. For the counter shown in the photos below we planed 1 4 in.

Once the glue dries the workpiece will hold it s new shape. Cutting from a solid piece of wood.

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